Is there a minimum order quantity?

No. One-off prototypes and pre-production runs are quoted like any other job, because the prototype is where the drawing gets fixed. The quotation is broken out by material and labour, so you can see what changes when the volume does.

Can you source the connectors, or do we supply them?

Either. Housings, contacts, seals and cable are normally sourced by us against the part numbers on your drawing. Where a part is obsolete or on long lead we propose a mechanically and electrically equivalent alternate for your approval before anything is ordered. If you prefer to free-issue connectors, we will build with them and say so on the test record.

Which workmanship standard do you build to?

IPC/WHMA-A-620, the acceptance standard for cable and wire harness assemblies. The class — 1, 2 or 3 — is agreed per job from what your drawing specifies. Soldered terminations are to IPC J-STD-001 where a drawing calls for solder rather than crimp.

Do you supply outside India?

Yes. We quote in INR, EUR or USD, ship under EXW, FCA, FOB, CIF or DAP (Incoterms® 2020), and provide the RoHS and REACH declarations an EU or UK importer needs for their technical file. The Incoterm for an order is fixed on the quotation.

What do you need in order to quote?

A drawing or sketch with lengths marked, a wire list if you have one, the connector part numbers or a photo of the mating part, the quantity, and anything about the environment — temperature, flexing, fluids — that the drawing does not say. We come back with questions before a number, not after.

Do you hold ISO 9001?

Management-system certificates are shown on this site only once they are held, with the certificate number, so that the claim can be verified. What is always true of the work is that it is built and inspected to IPC/WHMA-A-620, with a test record kept against every job and cable and contact lots traceable to it.

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Capability

Wire harness manufacturer in India

We build multi-branch wire harnesses to your drawing: connector callouts honoured at every termination, crimps measured rather than assumed, and every circuit continuity-tested before it ships. Based in India, supplying internationally, quoting in INR, EUR or USD.

Send a drawing +91 95616 19702

Manufactured in: India, supplied internationally
Quoted in: INR, EUR or USD
Workmanship: IPC/WHMA-A-620
Tested: 100% continuity before dispatch

What a wire harness from us includes

A wire harness is a finished part, not a kit. It arrives as one part number with every branch cut, every contact crimped and seated, every breakout dressed, and a test record in the box — so your line assembles it rather than wiring it.

Wire cut to length and stripped to the strip length the contact requires, conductor count verified, no nicked strands
Crimped with the correct die for each contact family; IDC for ribbon; soldered where the drawing calls for it
Housings loaded to the correct cavity and polarity, with seals and TPAs fitted where the housing takes them
Breakouts taped, sleeved, braided or conduited, and routed on a board to the geometry on the drawing
Marked with your part number and revision, packed so terminations are not damaged in transit
Shipped with the continuity and crimp record for the batch

Build range

Constructions: Single core, screened multicore, twisted pair, screened multipair, coaxial and flat ribbon
Insulation and jackets: PVC, halogen-free LSZH, PUR, high-flex silicone and PTFE
Terminations: Crimp contacts in every common family, IDC, ring, fork, blade and bullet terminals, ferrules, RF connectors, and solder where specified
Connector systems: Board-to-wire headers, terminal blocks, switches, Ethernet and RF — sourced against the part number on your drawing, with an approved alternate proposed where a part is obsolete or on long lead
Dressing: Tape, expandable sleeving, braid, conduit, heat-shrink and overmould
Volumes: Prototype quantities through to production batches. Low volume and high mix are the work we set up for, including the runs larger assemblers decline to quote
Documentation: Test record with every dispatch; first-article report on a new part number; RoHS and REACH declarations for the parts actually used, on request

We do not publish a gauge range or a maximum circuit count, because both depend on the contact, the housing and the tooling for it. Send the drawing; the quotation says what we can build and what we would change.

Our build types

Wire harnesses are one of eight build types we quote. The others are listed here because a job rarely arrives as one clean category — a panel loom needs ferrules, a sensor harness needs a coaxial branch, a battery loom needs lugs.

Wire harnessesMulti-branch looms with breakouts, taped or sleeved, routed and dressed to your drawing with connector callouts at every termination.
Cable assembliesPoint-to-point and multi-drop assemblies in single, multicore, shielded or twisted-pair construction, cut to length and terminated both ends.
Ribbon & IDC assembliesFlat ribbon cable with insulation-displacement terminations — daisy-chained, keyed and polarised, in the pitch your board is laid out for.
RF & coaxial assembliesCoaxial jumpers and antenna leads with SMA, SMB, MCX, MMCX, BNC, FAKRA and U.FL terminations for radio, telematics and instrumentation.
Power & battery leadsHeavier-gauge leads with ring, fork, bullet and blade terminations, insulated or heat-shrunk, for supply, earth-bonding and battery links.
Panel & enclosure wiringPre-built loom sets for control panels and enclosures — ferruled, numbered and bundled so panel build becomes assembly rather than wiring.
Overmoulded assembliesStrain-relieved and sealed terminations for assemblies that move, flex or sit in wash-down and outdoor environments.
Connector kittingHousings, contacts and seals supplied matched and counted per assembly, for teams that terminate in-house but struggle to source the parts.

How a job runs

Nine steps in three stages, each recorded against the job. The first three are where most of the value is: a drawing read properly before it is priced saves a week of questions after.

Drawing reviewWe read the wire list, connector callouts, gauge, colour code and length tolerances, and come back with questions before quoting rather than after.
Sourcing & alternatesHousings, contacts, seals and cable sourced against the specified part. Where a part is obsolete or on long lead, we propose a mechanically and electrically equivalent alternate for your approval.
Costed quotationBroken out by material and labour rather than a lump sum, so you can see what drives the price and where volume changes it.
Cut and stripWire cut to length and stripped to the strip length the contact requires, with conductor count verified and no nicked strands.
TerminationCrimping with the correct die per contact family, IDC termination for ribbon, and soldering where the drawing calls for it.
Crimp verificationCrimp height measured and pull force tested against the contact manufacturer's figures. This is the joint that fails in the field, so it is checked, not assumed.
Assembly and dressingHousings loaded to the correct cavity and polarity, then taped, sleeved, braided or conduited and routed on a board to the drawing's geometry.
Electrical testContinuity and correct pin-out on every assembly, with insulation resistance and hipot where the application requires it.
Label, pack, dispatchMarked with your part number and revision, packed so terminations are not damaged in transit, and shipped with the test record.

Quality: measured, not assumed

A harness fails at the termination far more often than in the wire, so that is where the inspection effort goes. Crimp height is measured with a micrometer against the contact manufacturer’s range, and pull force is sample-tested destructively. Every assembly is continuity-tested on every circuit, with short and mis-wire checks — the failure that passes a simple buzz test.

Crimp heightMeasured with a micrometer against the contact manufacturer's specified range — the single best indicator of a sound crimp.
Pull-force testDestructive sample testing to confirm the crimp meets the pull-out force the contact is rated for.
Continuity, 100%Every assembly, every circuit. Confirms the pin-out matches the drawing and there are no opens.
Short and mis-wireChecks adjacent circuits are isolated and no two pins are transposed — the failure that passes a simple buzz test.
Insulation resistanceApplied where the assembly carries mains or works in a damp environment.
Hipot / dielectricHigh-potential withstand testing on request for safety-critical and mains-connected assemblies.
Visual and dimensionalBranch lengths, breakout positions, label placement, sleeving coverage and housing seating checked against the drawing.
First articleA first-off sample submitted for your sign-off before the batch runs, with a dimensional and electrical report.
TraceabilityCable and contact lots recorded against the job, so a field question can be traced back to the material used.

Workmanship is to IPC/WHMA-A-620, the harness industry’s acceptance standard. The class is agreed per job: tell us which one your drawing calls for.

Standards we build to

IPC/WHMA-A-620Cable and wire harness assembliesThe harness industry’s workmanship standard: acceptance criteria for crimping, soldering, splicing, lacing, moulding and marking. Class is agreed per job — tell us which one your drawing calls for.
IPC J-STD-001Soldered electrical assembliesSolder joint requirements, applied where a drawing calls for soldered terminations rather than crimped contacts.
EN / IEC 60204-1Electrical equipment of machinesConductor colour coding, identification and protective bonding for looms going into machinery destined for the EU. Tell us your machine is built to it and we wire to its conventions rather than to general practice.
RoHSDirective 2011/65/EUHousings, contacts, cable and solder specified as RoHS compliant by default, with a written declaration for the parts actually used issued on request — which is what an EU importer needs for their technical file. Say so at enquiry if your application is exempt and needs otherwise.
REACHRegulation (EC) 1907/2006Substances of very high concern declared against the current ECHA candidate list, for the material actually used on your job. Article 33 information is provided on request at no charge.
UL 758 AWMAppliance wiring materialUL-recognised wire and cable specified where your end product is itself UL listed and the harness has to sit inside that listing.

A management-system certificate is listed on this site only once it is held, with the certificate number, so that every claim here can be verified rather than taken on trust.

Industries we build wire harnesses for

The construction changes with the environment — temperature, vibration, wash-down, flex cycles and the approvals the end product has to meet. These are the sectors we build for, each with the one construction fact that changes for it.

Home appliances
Commercial appliances
Automotive
Electric vehicles
Industrial automation
Control panels & switchgear
Machine tools & SPM
Medical devices
Test & measurement
Telecom & networking
Solar & energy storage
Railway & metro
Defence & aerospace
Lighting & LED
HVAC & refrigeration
Agricultural machinery
Elevators & escalators
Robotics
Textile & packaging machinery
Consumer electronics
Marine
Data centres

Supplying from India to customers abroad

We quote in INR, EUR or USD against the Incoterm that suits your route — EXW, FCA, FOB, CIF or DAP (Incoterms® 2020) — and the rule for an order is fixed on the quotation, so freight and duty are not a surprise at dispatch.

For a customer in the European Union or the United Kingdom, the parts of the job that matter to an importer are handled as standard: RoHS and REACH declarations for the parts actually used, for your technical file; conductor colours and identification to IEC 60204-1 where the harness goes into machinery; halogen-free constructions where the end product’s fire class calls for them. Correspondence is in English, and a question sent during your working day is answered during ours.

What to send for a quote

A partial drawing is fine. We would rather ask questions than have you spend a week preparing a package before we have even talked. The more of this that arrives with the enquiry, the fewer questions there are.

Drawing or sketchEven a hand sketch with lengths marked is enough to start
Wire list or scheduleFrom-to, circuit numbers, gauge and colour if you have it
Connector part numbersHousing and contact numbers, or a photo of the mating part
Cable specificationType, gauge, core count, screening, temperature rating
Lengths and toleranceOverall length, branch lengths, breakout positions
Quantity and schedulePrototype count, first batch and expected annual volume
EnvironmentTemperature, flexing, moisture, chemicals, vibration
Approvals requiredAny flammability, smoke or sector-specific requirement

Questions we are asked

Is there a minimum order quantity?: No. One-off prototypes and pre-production runs are quoted like any other job, because the prototype is where the drawing gets fixed. The quotation is broken out by material and labour, so you can see what changes when the volume does.
Can you source the connectors, or do we supply them?: Either. Housings, contacts, seals and cable are normally sourced by us against the part numbers on your drawing. Where a part is obsolete or on long lead we propose a mechanically and electrically equivalent alternate for your approval before anything is ordered. If you prefer to free-issue connectors, we will build with them and say so on the test record.
Which workmanship standard do you build to?: IPC/WHMA-A-620, the acceptance standard for cable and wire harness assemblies. The class — 1, 2 or 3 — is agreed per job from what your drawing specifies. Soldered terminations are to IPC J-STD-001 where a drawing calls for solder rather than crimp.
Do you supply outside India?: Yes. We quote in INR, EUR or USD, ship under EXW, FCA, FOB, CIF or DAP (Incoterms® 2020), and provide the RoHS and REACH declarations an EU or UK importer needs for their technical file. The Incoterm for an order is fixed on the quotation.
What do you need in order to quote?: A drawing or sketch with lengths marked, a wire list if you have one, the connector part numbers or a photo of the mating part, the quantity, and anything about the environment — temperature, flexing, fluids — that the drawing does not say. We come back with questions before a number, not after.
Do you hold ISO 9001?: Management-system certificates are shown on this site only once they are held, with the certificate number, so that the claim can be verified. What is always true of the work is that it is built and inspected to IPC/WHMA-A-620, with a test record kept against every job and cable and contact lots traceable to it.